{"id":25626,"date":"2022-01-28T14:32:52","date_gmt":"2022-01-28T19:32:52","guid":{"rendered":"https:\/\/westpenetone.com\/?page_id=25626"},"modified":"2022-02-08T14:07:11","modified_gmt":"2022-02-08T19:07:11","slug":"cleaning-heat-exchangers","status":"publish","type":"page","link":"https:\/\/westpenetone.com\/en\/cleaning-heat-exchangers\/","title":{"rendered":"Effective chemical cleaning of heat exchangers"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\"  style='background-color: rgba(255,255,255,0);background-position: center center;background-repeat: no-repeat;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;'><div class=\"fusion-builder-row fusion-row \"><div  class=\"fusion-layout-column fusion_builder_column fusion_builder_column_3_5 fusion-builder-column-0 fusion-three-fifth fusion-column-first 3_5\"  style='margin-top:0px;margin-bottom:0px;width:58.4%; margin-right: 4%;'><div class=\"fusion-column-wrapper\" style=\"padding: 0px 0px 0px 0px;background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;\"   data-bg-url=\"\"><div class=\"fusion-text\"><p>Effective chemical cleaning of heat exchangers is primarily based on maximizing flow rate through either an individual unit or several units in series. This requires knowing first the type of heat exchanger being cleaned (e.g., tubular or plate) and whether fouling has either restricted or fully impeded flow (e.g., small to large number of plugged tubes). Of course, knowing where in the process an exchanger is employed also helps address what kind of fouling to expect. This is important as certain types of fouling, such as coke deposition, will not be removed or impacted by chemical cleaning. Where possible, this issue can be verified with testing of pulled sample deposits.<\/p>\n<p>Once these parameters are established, a chemical cleaning program is developed to mitigate the fouling deposits. This is done in tangent to calculating the estimated volumes and flow rates required to achieve turbulent flow and deposit erosion while assessing overall flow distribution. This process also considers operating and temperature conditions, the number and size of temporary cleaning connections, and whether any impediments to operations exist or can manifest. These are all key factors in ensuring successful chemical cleaning of heat exchangers. Should some of these factors not be met, then adjustments to the chemical cleaning program, such as maximizing chemical concentration and circulation time, is required to compensate.<\/p>\n<p>Ultimately, a full assessment results in a chemical program such as the example shown below:<\/p>\n<\/div><div class=\"fusion-content-boxes content-boxes columns row fusion-columns-1 fusion-columns-total-1 fusion-content-boxes-1 content-boxes-icon-with-title content-left\" data-animationOffset=\"100%\" style=\"margin-top:0px;margin-bottom:0px;\"><style type=\"text\/css\">.fusion-content-boxes-1 .heading .content-box-heading {color:#212934;}\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover .heading .content-box-heading,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover .heading .heading-link .content-box-heading,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover .heading .content-box-heading,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover .heading .heading-link .content-box-heading,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover.link-area-box .fusion-read-more,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover.link-area-box .fusion-read-more::after,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover.link-area-box .fusion-read-more::before,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .fusion-read-more:hover:after,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .fusion-read-more:hover:before,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .fusion-read-more:hover,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover.link-area-box .fusion-read-more,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover.link-area-box .fusion-read-more::after,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover.link-area-box .fusion-read-more::before,\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover .icon .circle-no,\n\t\t\t\t\t.fusion-content-boxes-1 .heading .heading-link:hover .content-box-heading {\n\t\t\t\t\t\tcolor: #0677bd;\n\t\t\t\t\t}\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover .icon .circle-no {\n\t\t\t\t\t\tcolor: #0677bd !important;\n\t\t\t\t\t}.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box.link-area-box-hover .fusion-content-box-button {background: #ffffff;color: #0677bd;}.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box.link-area-box-hover .fusion-content-box-button .fusion-button-text {color: #0677bd;}\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover .heading .icon > span {\n\t\t\t\t\t\tbackground-color: #0677bd !important;\n\t\t\t\t\t}\n\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover .heading .icon > span {\n\t\t\t\t\t\tborder-color: #0677bd !important;\n\t\t\t\t\t}<\/style><div class=\"fusion-column content-box-column content-box-column content-box-column-1 col-lg-12 col-md-12 col-sm-12 fusion-content-box-hover content-box-column-last content-box-column-last-in-row\"><div class=\"col content-box-wrapper content-wrapper-background link-area-link-icon icon-hover-animation-fade\" style=\"background-color:rgba(213,231,242,0.78);\" data-animationOffset=\"100%\"><div class=\"heading icon-left\"><h2 class=\"content-box-heading\" style=\"font-size:24px;line-height:29px;\">Proposed Chemical Program:<\/h2><\/div><div class=\"fusion-clearfix\"><\/div><div class=\"content-container\" style=\"color:#4a4e57;\">\n<p><strong>\u00a0 \u00a0 \u00a0a) Wetting stage \/ surface preparation<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0b) Acid stage \/ chemical cleaning*<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0c) Water rinse<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0d) Neutralizing stage<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0e) Post-chemical cleaning water rinse \u00a0<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0 f) Flushing and rinsing of temporary equipment<\/strong><\/p>\n<p><strong>\u00a0 \u00a0 \u00a0g) Acid solution neutralization**<\/strong><\/p>\n<p><strong>\u00a0<em>Note<\/em><\/strong> \u2013 D<em>efoamer should also be made available during this procedure.<\/em><\/p>\n<p><strong>*<\/strong> Acid can be added following the wetting stage without draining or water flushing to reduce effluent waste production. However, following acid circulation, the solution should be drained following by a water flush.<\/p>\n<p><strong>**<\/strong> Neutralization of the low-pH solution should be done externally.<\/p>\n<h5>Program Guidelines:<\/h5>\n<ul>\n<li><strong><strong>\u00a0The wetting stage may be replaced with a degreasing stage where conditions may slow acid erosion of scale accumulation. However, this requires a water flush prior to acid cleaning stage.<\/strong><\/strong><\/li>\n<li><strong><strong>The primary chemical cleaning stage should be completed within a minimum of 6-8 hours and within 60<sup>o<\/sup>C to ensure scale erosion and removal has been maximized.<\/strong><\/strong><\/li>\n<li><strong><strong>Talk to your West Penetone representative for appropriate job monitoring techniques.<\/strong><\/strong><\/li>\n<\/ul>\n<\/div><\/div><\/div><style type=\"text\/css\">\n\t\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .heading-link:hover .icon i.circle-yes,\n\t\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box:hover .heading-link .icon i.circle-yes,\n\t\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-link-icon-hover .heading .icon i.circle-yes,\n\t\t\t\t\t\t.fusion-content-boxes-1 .fusion-content-box-hover .link-area-box-hover .heading .icon i.circle-yes {\n\t\t\t\t\t\t\tbackground-color: #0677bd !important;\n\t\t\t\t\t\t\tborder-color: #0677bd !important;\n\t\t\t\t\t\t}<\/style><div class=\"fusion-clearfix\"><\/div><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div  data-animationType=fadeInRight data-animationDuration=0.3 data-animationOffset=100% class=\"fusion-layout-column fusion_builder_column fusion_builder_column_2_5 fusion-builder-column-1 fusion-two-fifth fusion-column-last fusion-animated 2_5\"  style='margin-top:0px;margin-bottom:0px;width:37.6%'><div class=\"fusion-column-wrapper\" style=\"padding: 0px 0px 0px 0px;background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;\"   data-bg-url=\"\"><span class=\"fusion-imageframe imageframe-none imageframe-1 hover-type-none img-100-percent fusion-animated\" data-animationType=\"fadeInLeft\" data-animationDuration=\"0.9\" data-animationOffset=\"50%\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/westpenetone.com\/wp-content\/uploads\/heat_exch.png\" width=\"700\" height=\"345\" alt=\"Fluid Separation and Treatment\" title=\"heat_exch\" class=\"img-responsive wp-image-25628\" srcset=\"https:\/\/westpenetone.com\/wp-content\/uploads\/heat_exch-200x99.png 200w, https:\/\/westpenetone.com\/wp-content\/uploads\/heat_exch-400x197.png 400w, https:\/\/westpenetone.com\/wp-content\/uploads\/heat_exch-600x296.png 600w, https:\/\/westpenetone.com\/wp-content\/uploads\/heat_exch.png 700w\" sizes=\"auto, (max-width: 990px) 100vw, 700px\" \/><\/span><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-none\" style=\"margin-left: auto;margin-right: auto;margin-top:20px;\"><\/div><div class=\"fusion-button-wrapper fusion-align-block\"><style type=\"text\/css\">.fusion-button.button-1 .fusion-button-text, .fusion-button.button-1 i {color:#ffffff;}.fusion-button.button-1 .fusion-button-icon-divider{border-color:#ffffff;}.fusion-button.button-1:hover .fusion-button-text, .fusion-button.button-1:hover i,.fusion-button.button-1:focus .fusion-button-text, .fusion-button.button-1:focus i,.fusion-button.button-1:active .fusion-button-text, .fusion-button.button-1:active{color:#0677bd;}.fusion-button.button-1:hover .fusion-button-icon-divider, .fusion-button.button-1:hover .fusion-button-icon-divider, .fusion-button.button-1:active .fusion-button-icon-divider{border-color:#0677bd;}.fusion-button.button-1:hover, .fusion-button.button-1:focus, .fusion-button.button-1:active{border-color:#0677bd;border-width:1px;}.fusion-button.button-1 {border-color:#0677bd;border-width:1px;border-radius:8px;}.fusion-button.button-1{background: #0677bd;}.fusion-button.button-1:hover,.button-1:focus,.fusion-button.button-1:active{background: #cde4f2;}.fusion-button.button-1 .fusion-button-text {text-transform:uppercase;}<\/style><a class=\"fusion-button button-flat button-xlarge button-custom button-1 fusion-button-span-yes fusion-button-default-type\" target=\"_self\" href=\"https:\/\/westpenetone.com\/en\/knowledge\"><i class=\"fa-book-open fas button-icon-left\"><\/i><span class=\"fusion-button-text\">Back to Knowledge Center<\/span><\/a><\/div><div class=\"fusion-widget-area fusion-widget-area-1 fusion-content-widget-area\"><style type=\"text\/css\">.fusion-widget-area-1 {padding:0px 0px 0px 0px;}.fusion-widget-area-1 .widget h4 {color:#212934;}.fusion-widget-area-1 .widget .heading h4 {color:#212934;}<\/style><section id=\"search-4\" class=\"widget widget_search\" style=\"border-style: solid;border-color:transparent;border-width:0px;\"><div class=\"heading\"><h4 class=\"widget-title\">Products search<\/h4><\/div>\t\t<form role=\"search\" class=\"searchform fusion-search-form  fusion-search-form-clean\" method=\"get\" action=\"https:\/\/westpenetone.com\/en\/\">\n\t\t\t<div class=\"fusion-search-form-content\">\n\n\t\t\t\t\n\t\t\t\t<div class=\"fusion-search-field search-field\">\n\t\t\t\t\t<label><span class=\"screen-reader-text\">Search for:<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<input type=\"search\" value=\"\" name=\"s\" class=\"s\" placeholder=\"Search...\" required aria-required=\"true\" aria-label=\"\"\/>\n\t\t\t\t\t\t\t\t\t\t\t<\/label>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"fusion-search-button search-button\">\n\t\t\t\t\t<input type=\"submit\" class=\"fusion-search-submit searchsubmit\" value=\"&#xf002;\" \/>\n\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\n\t\t\t<\/div>\n\n\n\t\t\t\n\t\t<\/form>\n\t\t<\/section>\n\t\t<section id=\"recent-posts-3\" class=\"widget widget_recent_entries\" style=\"border-style: solid;border-color:transparent;border-width:0px;\">\n\t\t<div class=\"heading\"><h4 class=\"widget-title\">Recent news<\/h4><\/div>\n\t\t<ul>\n\t\t\t\t\t\t\t\t\t\t\t<li>\n\t\t\t\t\t<a href=\"https:\/\/westpenetone.com\/en\/new-video-out\/\">New video out!<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li>\n\t\t\t\t\t<a href=\"https:\/\/westpenetone.com\/en\/year-end-inventory\/\">Year end inventory<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li>\n\t\t\t\t\t<a href=\"https:\/\/westpenetone.com\/en\/west-penetone-in-italy-mission\/\">West Penetone in Italy mission!<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t<\/ul>\n\n\t\t<\/section><div class=\"fusion-additional-widget-content\"><\/div><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":12,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-25626","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/pages\/25626","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/users\/12"}],"replies":[{"embeddable":true,"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/comments?post=25626"}],"version-history":[{"count":13,"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/pages\/25626\/revisions"}],"predecessor-version":[{"id":25804,"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/pages\/25626\/revisions\/25804"}],"wp:attachment":[{"href":"https:\/\/westpenetone.com\/en\/wp-json\/wp\/v2\/media?parent=25626"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}